ERP Software Providers for Convertors, laminators manufacturing Laminates, Pouches, Sleeves, WPP, Shopping Bags, HDPE Bags, Multi layer Blown Films. Flexible Packaging Industry specific ERP Solution Delhi India.

Kiran Consultants (P) Ltd. Noida (UP) - India

 

ERP System at Delhi/ NCR   Allows WEB access  Estd  Noida  1986  LIVE at Many Units aa

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ERP for Laminators, Multi Layer Blown Film Units

 

Suitable for all Units manufacturing Multi layer Blown Films, Laminates, All kinds of Pouches, Sleeves, WPP, HDPE bags, Shopping bags etc. System Caters in detail for Production Sections - Blown Film/Printing /Lamination/Slitting/Pouching /Packing Sections. Package is designed as separate modules so clients can opt for sections as applicable.

System Design

Our ERP System is designed Modular, is highly user friendly and is divided into Materials, Production, Accounts, Finance, Taxation, Sales & Distribution, Marketing so that even if we want to implement One Area, you can do it without the rigidity of implementing all the areas simultaneously. Modules fully integrate with each other.

   

Platform used is Oracle 11g as Backend and VB.Net (Visual Studio 2008) as Front End. Excellent Rich Windows GUI and security with built in BI Tool along with the ease of Internet deployment. Various applications covered are given as under:-

   

Marketing and Production

Detailed Marketing Order (Kg base, length base, Impression base) Specs for Roll/Pouch/Sleeve giving exhaustive details on the materials Layer wise, Thickness, Ink, Adh, Overheads, cylinder details. Sample order, Repeat, Correction and New order can be fed.
Dynamic Calculation of Material Input quantities, Width, Length for all Raw materials, Set up parameters, Side Trim (for width calculation)
Order Contribution analysis for fast track profitability comparisons between Periods /Jobs / Sales Personnel /Branches /Buyers etc.
Facility to create Preconfigured industry specific product structures say for Oil Industry, Chocolates etc.
Quotation and Estimation module.
Materials Indenting based on BOM (Auto calculate) and Scheduling of Jobs for Blown Film/Printing /Lamination etc.
Detailed Work Order Instructions and specs including Unwind direction picture and its online access at the Production Machines. Process Route attachment with WO.
Multi layer Blown Film production, Recipe Definition
Cylinders management, Qty printed (Auto), its balancing at Store/Floor. Cylinder costing Job wise.
Traceability of consumed and manufactured reels right from RM issue from store to semi-finished reels produced b/w all sections.
System caters for all kinds of Lamination - Solvent less, Solvent base, Extrusion.
Detailed QC of Output rolls in all sections. Test reports
Slitting and Rewinding of rolls
Wastage, QC, Productivity , WIP Analysis for all sections of Blown Film, Printing , Inspections , Laminations, Slitting , Pouches etc.
Detailed Job Cards along with costing analysis - RM, Ink, Adh, Cylinder Costing, Overheads etc.
Movement Tracking of all Jobs into various sections of Printing /Lamination, Inspection , Slitting sections.
Packing of slitting rolls into Boxes/ Pallets with online attachment to weighing machines for Net Wt/Gross Wt. Packing List preparation.
Roll Wise sticker generation (Roll ID) - input, Output, Remaining RM roll, Opening. Info like Barcode, Wt, Width, Length, M/c info, Shift etc. 
Hygiene System Audit
Reconciliation Statements and Performance Reports for any period for each section between opening , receipts from store , production ,movements and closing balances.
Sleeves - Production and WIP reports for all sections of Sleeves like Folding, Cutting and Inspection.
Pouching - Production of All kinds of pouch, Shopping Bags. Track of Pouch Fitments also like Dori, Zipper, eyelets etc. Cover tape, Pull tape, Handle in case of WPP pouches.
 

Materials Application

Multi Stores System. Individual Unit can have many stores.
Alternate Units of Measurement and Physical Variances
Indents, Purchases, PO Amendments
QC Inspections, Floor Rejections
Quotation Comparisons from different vendors
Stock Reserve Module - Specific RM Rolls to be reserved Work order wise.
Store Valuations based on FIFO/ Wt.Avg /Latest Price methods
Separates Excisable/Non Excisable, Indigenous/Imported stocks for qty as well as value terms for the same items.
Stores MIS based on Levels, ABC, VED, FSN, Cost Centers, Dept etc.
Returnable Goods, Job work Goods balancing
Vendor rating analysis based on Delivery, Quality etc.
 

Sales & Distribution

Multi Unit System
Order as per specific rates or User defined  Price Lists
Dispatch documents like Excise Invoice 1, Insurance declarations , Chalans
All Excise Records, Monthly Returns and supporting statements
All Export Documents like Packing List, PI, Export Invoice, Shipping Bill
Bank Advise , ECGC Application and Returns etc.
Exhaustive Sales MIS based on Orders , Items
 

FA/FM Application

Multi Unit System. Individual Co. can have many Divs. and Div. can have multiple Units.
User defined Bank /Journal / Sales/Purchase Books
User defined Vr. Series and authorizations for various categories of vrs.
Cheque Printing and Bank Reconciliation
Exhaustive MIS related to AR and AP Modules
On Line TDS deduction, Certificate Generation and eTDS returns
Modules for FDs, Bank Guarantee , LC , Bills Discounting
Cost Center, Location based and Subsidiary based analysis
Budgetary Control based on A/cs, Group of a/cs , Cost Centers
Exhaustive Sales Tax Accounting for Forms Pendency , Utilization, Balancing VAT Accounting
   

Solution Benefits

Optimizes business Processes end to end
Provided full integration of business partners (customers, Suppliers, Employees)
Industry best practices inbuilt.
Future business needs
Faster access to information for the top management, Production managers.
Faster response to customers be it sending quotations, production status.
Low cost of ownership and fast return on investment.
Enhanced profitability and competitiveness
Enhanced company image
Time saving of Production managers in making reports, Marketing team in estimating costs.
Controlled and accurate flow of data with formatted reports.